FAQs

A slip ring is a mechanical device that allows the transmission of power and electrical signals from a stationary to a rotating structure. It can improve mechanical performance, simplify system operation and eliminate damage-prone wires dangling from movable joints.

In a wind turbine, a slip ring allows for the transmission of electrical power and signals between the stationary nacelle and the rotating blades and hub. It ensures the constant transmission of generated electricity from the hub to the base, regardless of the direction or rotation speed of the blades.

A slip ring works by maintaining continuous electrical connection between stationary and rotating parts of a device. It consists of two parts: the rotating part (the ring) and the stationary part (the brush). The ring is connected to the rotating part of the device, while the brush is connected to the stationary part. As the ring rotates, the brush maintains contact, allowing electrical signals or power to be transferred seamlessly.

The need for a slip ring depends on your specific application. If you have a system that requires power or signal transmission between stationary and rotating parts, a slip ring can be a valuable component. They are commonly used in various applications such as wind turbines, CCTV cameras, medical equipment and industrial machinery.

There are numerous types of slip rings, each designed to cater to specific needs and applications. Here are some of the most common types: 

• Barrel Slip Rings: These are designed with a cylindrical form factor and are known for their robust performance and reliability. They are often used in applications where there's a need for multiple circuits.

• Modular Slip Rings: These slip rings are versatile and customisable, allowing the addition or removal of modules to fit the specific requirements of various applications. They're appreciated for their flexibility and adaptability.

• Pancake or Flat Slip Rings: These slip rings, characterised by their flat, disc-like shape, are ideal for use in limited space environments where height is a constraint. Despite their compact size, they ensure reliable transmission of power and signals.

• Fabricated / Cast & Built-Up Slip Rings: These types of slip rings are custom-made to suit unique applications. They are typically designed to endure challenging conditions such as high temperatures or corrosive environments. The build process often involves casting or fabricating the slip ring and then assembling the parts.

• Capsule Slip Rings: Known for their compact, encapsulated design, these slip rings are commonly used in devices such as CCTV cameras. They are small, lightweight and provide reliable and steady signal and power transmission.

A slip ring is used to transmit electrical power or signals, while a rotary union is used to transfer fluid (liquid or gas) under pressure between stationary and rotating parts. Sometimes, both may be combined in a single unit called a rotary joint or rotating union, which can transfer both fluids and electrical signals.

Slip ring maintenance generally involves regular inspection, cleaning and replacement of worn-out parts. The contact surface of the ring and brushes needs to be clean and free from dust or other impurities. The brushes should be checked regularly for wear and tear and replaced if needed. Additionally, the overall slip ring unit should be inspected for any mechanical damage or loose parts.

FORJ stands for Fiber Optic Rotary Joint, which is a device that allows the transmission of optical signals between stationary and rotating parts. Like a slip ring, a FORJ ensures continuous, reliable signal transmission. It is especially useful in high-speed data transmission systems where conventional electrical slip rings may not be suitable due to limitations in bandwidth or signal integrity.

Brush holders are electrical components used in motors to hold the carbon brushes in place. They provide a stable connection between the moving parts of the motor and the electrical power source. Brush holders also help to keep the brushes clean and reduce wear and tear on the motor.

Brush holders are crucial for maintaining the physical connection between brushes and slip rings. They keep the brushes in the optimal position for signal and power transmission, and can also minimise wear and tear on the brushes.

Choosing the right brush holder depends on several factors, including the type of brush, the size of the slip ring and the speed of rotation. Before making your choice, speak to one of our rotary experts to determine the most suitable brush holder for your needs.

A Lightning Protection System (LPS) is a system designed to protect a structure from damage due to lightning strikes. It provides a means for controlling and preventing lightning surge damage by providing a low resistance path for the discharge of lightning energy.

Lightning strikes can cause significant damage to both equipment and structures. An LPS provides a direct path for the lightning current to follow, diverting it away from sensitive equipment and minimising potential damage.

A Lightning Protection System works by intercepting the lightning strike and safely directing the energy to the ground. It consists of three main components: air terminals (or lightning rods), down conductors and ground electrodes. Together, these components create a pathway for lightning to follow, minimising the risk of fire or other damage.

There are several types of Lightning Protection Systems, including rod systems, mesh systems, early streamer emission systems and charge transfer systems. The appropriate system for a specific application will depend on factors such as the structure's size, location, and the nature of the equipment within it.

In some applications, such as wind turbines, slip rings might need a Lightning Protection System. This is because wind turbines are often the tallest structures in their vicinity, so are therefore highly susceptible to lightning strikes. An LPS can protect the slip ring, and other crucial components, from potential lightning damage.